With MDC (Machine Data Collection), information flows in real time between machines, shopfloor personnel, and management — efficiently and transparently. Production quantities, disruptions, alarms, quality-related data, and process values are automatically collected, visualized, and monitored — independent of the underlying machine connectivity or control technology.

Thanks to the simple recording and calculation of working hours with ODC systems, administrative costs are significantly reduced. Real-time data on working hours enables error-free payroll and optimized personnel planning and utilization, which in turn increase productivity.

KPI (Key Performance Indicators) cover the calculation and visualization of all relevant performance metrics. Whether displayed on large-scale dashboards on the shopfloor, at individual workstations, or accessed remotely via tablets and smartphones, real-time production data as well as historical information are always available.

Tool Management uses real-time data from ongoing production processes— such as operating times, quantities, strokes, cycles, and more — to enable optimal planning of maintenance and servicing activities. Comprehensive tool statistics provide full transparency over the lifecycle of each tool and contain all relevant information for subsequent actions. Tool planning ensures the correct deployment of tools, while multiple assignments are reliably prevented.

Quality Management (QM) is the central hub for all quality-relevant data in production, ensuring reliable and consistent quality management processes. Based on inspection plans, QM provides essential data and acts as the active link between people, machines, equipment, and tools to ensure compliance with defined quality requirements.

PDC (Process Data Collection) captures relevant process data such as pressure, temperature, energy consumption, and more, and presents this information in a clear and transparent manner. This enables immediate reactions to fluctuations or violations of tolerance limits directly within the production process, allowing adjustments to be made before scrap is generated or machines fail due to unplanned downtime.

The Web Dashboard provides a clear and up-to-date overview of all key machine and control data, aggregated into meaningful performance indicators. Via web access, employees can retrieve relevant production data such as KPIs, key figures, and fault messages anytime and from any location.

Energy Management (EMG) systems capture energy data from machines and equipment to analyze how much energy is required to manufacture individual products. Based on these insights, coordinated scheduling of machine start-up and ramp-up processes helps avoid cost-intensive peak loads and reduce energy costs.

Thanks to the simple recording and calculation of working hours with T&A systems, administrative costs are significantly reduced. Real-time data on working hours enables error-free payroll and optimized personnel planning and utilization, which in turn increase productivity.

Time & Operational Data Collection (T&ODC) enables the simple recording, processing, and visualization of employee attendance and absence times. The prepared data is directly transferred to payroll accounting as well as to the calculation of process costs and services.

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