ODC – System for Transparent Production Processes

ODC is the digital recording, processing and analysis of production-related information – e.g. order progress, set-up times, rejects, material consumption or personnel times. The aim is to make the actual production process transparent and controllable.

• Complete traceability of manufacturing processes
• Live information on order status and workload
• Increased planning security through well-founded actual data
• Better post-calculation through automated time recording
• Transparency for employees and managers

By recording operating data, you can immediately see where the problem is — and can take targeted countermeasures.

• ODC (operating data collection) focuses on organizational and order-related data — such as who produced what, when.
• MDA (machine data aquisition) records technical machine conditions — such as running times, downtimes or sensor values.

Both systems complement each other ideally and together form the basis for a consistent MES.

Yes. gbo Datacomp's production data collection system is fully interface-compatible and can be easily integrated into existing ERP or production planning systems. This prevents data silos from forming and ensures a continuous flow of information.

Yes – in addition to stationary terminals, data can also be collected via tablet, smartphone or PC workstations. This allows your employees to collect and access data anywhere in the company – from the factory floor to the office.

For example:
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• Order start and end
• Setup and machine times
• Reasons for downtime
• Material consumption
• Good/scrap quantities
• Attendance and hours of activity

This data can be automatically supplemented with MDA and in KPI dashboards be visualized

The ODC solution has been tried and tested across industries — including in:

• Metal and plastic processing
• automotive subcontracting
• Wood, furniture and packaging industry
• Medical technology and food production

Thanks to its modular structure, the solution can also be used by smaller and specialized companies.‍

• Analysis of your needs and processes
• Connecting machines and workstations
• Introduction of software and training your teams
• Ongoing support and expansion as required

Depending on the scope, a first productive deployment can take place after just a few weeks.

The ODC costs depend on the number of workstations, level of integration and the desired range of functions. gbo‑Datacomp offers scalable packages for medium-sized companies — from entry-level solutions to complete MES integration.

Yes Digital process optimization is eligible for funding — e.g. via:

• “Digital Now” (BMWK)
• “go-digital”
• regional programs of individual federal states

We would be happy to advise you on the optimal funding strategy and assist you with the application process.