MDA - Machine data aquisition

MDA enables a continuous data flow in production.

Key to optimal data integration

Machine data aquisition (MDA) provides real-time metrics for proactive decision-making, automated reporting to improve operational transparency, and historical data analysis for continuous optimization. These measures increase efficiency and productivity in production, making it a vital lever in your manufacturing operations.
Here you can get a comprehensive overview via the MES software from gboMES.

Was versteht man eigentlich unter Maschinen-datenerfassung?

What is Machine data aquisition (MDA)?

Übersicht der Elemente  von Gbo Mes

MDA stands for the ideal bidirectional flow of information between machines, equipment, and the MES (Manufacturing Execution System), ensuring everyone—from machine operators to production managers and management—stays up to date.

In machine data collection, the variety of technical connections/interfaces is essential: OPC UA/DA, MT-Connect, web interfaces, potential-free contacts, and more. Only with these can key metrics such as piece counts, malfunctions, alarms, QA data, and process values be automatically collected, visualized, and monitored in real time.

How is machine data collected?

Overview of the Benefits of Machine data aquisition

Nutzen der Maschinendaten-erfassung im Überblick

Automatic data collection saves time while improving data quality

Online monitoring: quick response times to disruptions and process deviations

Automatic dispatch of messages and alarm notifications

Customizable web dashboards and comprehensive reporting

Online data for controlling and post-calculation

Reliable bottleneck analysis based on current downtime data

KPI generator for your production key performance indicators (KPI)

Wo findet Maschinendaten-erfassung Anwendung?

Where is machine data collection used?

Our MDA system continuously collects data from various machines and systems in the manufacturing environment. Machine Data Collection (MDA) is applied in discrete manufacturing sectors such as the automotive industry, aerospace, pharmaceuticals, food and beverage, electronics manufacturing, metal processing, and textile and apparel industries. It is used to monitor, optimize, and ensure the sustainable use of production processes.

Automotive supplier

Stone processing

Food

Print and Packaging

Woodworking

Plastics industry

Tool and mechanical engineering

Medical technology

Automobil-zulieferer

Steinver-arbeitung

Food

Print und Packaging

Holzver-arbeitung

Kunststoff-industrie  

Werkzeug- & Maschinenbau

Medizin-technik  

Our MDA Solution:
Compatible Machines Overview

The following machines can be connected to our system via sensors or direct interfaces.

H&T Produktions-Technologie Gmbh

SW BA400

Arbur

Husky

Kraus Maffei

DMG

Fanuc

EMAG

Feintool

Heidenhain

Engel

Boy

Püschel

Deckel

Trumpf

Mazak

Okuma

Makino

Emag

Chiron-Werke

Emco

Index-Werke

SMC

Traub

Und viele mehr

H&T Produktions-Technologie Gmbh

SW BA400

Arbur

Husky

Kraus Maffei

DMG

DMG Mori

EMAG

Feintool

Heidenhain

Engel

Boy

Püschel

Deckel

Trumpf

Mazak

Okuma

Makino

Fanuc

Chiron-Werke

Emco

Index-Werke

SMC

Traub

And many more

Makino

Feintool

Heidenhain

Engel

Boy

Püschel

Deckel

Trumpf

Mazak

Okuma

Emag

Chiron-
Werke

Emco

Index-Werke

SMC

Traub

EMAG

SW BA400

Arbur

Husky

Kraus Maffei

DMG

Fanuc

H&T Produk-
tions-Techno-
logie Gmbh

Und viele
mehr

MDA-References

Numerous clients from different industries have already benefited from integrating our MDA system.
Take a look at our project portfolio here.
Frequently asked questions

FAQ – Machine Data Aquisition (MDA) for Medium-Sized Companies

What specific advantages does MDA offer my company?

MDA offers tangible advantages, especially for medium-sized companies:

• Real-time transparency: Know what is happening on the shop floor at all times
• Fewer downtimes: Early warning systems detect malfunctions before they become costly
• Accurate evaluations: production key figures such as OEE, scrap rate or cycle times at the touch of a button
• Reduce costs: higher machine utilisation, better planning and less reactive power
• Reduce the workload on your employees: no more manual data entry necessary

What is machine data collection (MDA)?

Machine data aquisition (MDA) refers to the automated collection and processing of machine data — such as running times, quantities, downtimes or process values — directly from production. This data is collected, analyzed and made available in real time. The aim is to make production processes transparent, to make optimization potential visible and to be able to make decisions based on reliable data.

Is MDE also suitable for older machines?

Yes! Even existing systems without digital interfaces can be easily integrated – for example, through retrofittable sensors or external recording devices. Whether CNC, injection moulding machine, punching machine, presses or special machines: modern MDA systems are designed to efficiently connect mixed machine parks.

Which machine interfaces are supported?

gbo‑Datacomp MDA supports a wide range of industrial standards:

• OPC UA/DA• MQTT
• Web APIs
• MTConnect
• Potential-free contacts/sensors
• CSV/TXT imports

Machines from well-known manufacturers can also be connected.

How complex is the introduction of MDA?

The introduction is modular and practical – tailored to your production environment:

• Fast implementation thanks to plug-and-play interfaces
• Step-by-step introduction possible (pilot, roll-out)
• Individual training and support from experienced project teams

Many of our customers achieve visible results after just a few weeks.

Is MDA also useful for smaller series manufacturers?

Absolutely. Small and medium-sized companies in particular benefit enormously from MDA:
• Improving calculation bases
• Higher planning accuracy
• Quick overview of order and resource status

Investing in MDA is not only worthwhile for large series — but wherever efficiency counts.

Can MDA be integrated with our existing ERP or MES system?

Yes Our solution is part of a modular MES suite (gboMes) and can be seamlessly combined with existing systems such as ERP, ODC, QM or FLS. We offer open interfaces and individual integration concepts to optimally network your system landscape.

What investment costs can be expected?

The costs for MDA implementation depend on the number of machines, the complexity of the connection and the desired range of functions. Our modular licensing model enables flexible entry-level packages — perfectly tailored to SMEs. We would be happy to provide you with a non-binding offer.

Is there government funding for MDA projects?

Yes MDA falls under the category of “digitization of production” — and therefore under many funding programs such as:

• go-digital (BMWK)
• Digital Now
• BAFA investment grants

We will be happy to help you select suitable funding and, if you wish, will also assist you with the application process.

Is our IT security guaranteed?

Data security is a top priority. Our solutions offer:

• Role-based user and rights management
• You always have full control over your production data

Would you like more transparency, less reactive power and predictable processes?

Then now is the right time to digitally expand your production. Arrange a non-binding consultation with our experts now.

Michael Möller

Michael Möller

ceo

ist mit tiefem technischem Know-how seit vielen Jahren der Fachexperte in der MES-Branche. Sein langjährige Branchenkenntnis garantieren maßgeschneiderte Lösungen. Geht nicht gibt's nicht...

Michael Möller

Geschäftsführer

ist mit tiefem technischem Know-how seit vielen Jahren der Fachexperte in der MES-Branche. Sein langjährige Branchenkenntnis garantieren maßgeschneiderte Lösungen. Geht nicht gibt's nicht...

Dietmar Raab

Vertrieb/Consulting

David Schmidt

Vertrieb/Consulting

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