What is MDE (machine data collection)? From definition to implementation.

What is MDE (machine data collection)? From definition to implementation.

Michael Möller
Michael Möller
5 mins
October 5, 2023

In today's industrial landscape, machine data collection (MDE) has become an integral part of today's industrial landscape. It serves as a bridge between physical production and digital monitoring, giving companies a deeper insight into their production processes. But what exactly is MDE and how does it fit into the bigger picture of the Manufacturing Execution System (MES)?

Die Machine data collection is a system, which data from machines and plants into Real time captured. This data can includes everything from operating times, downtime, production figures to specific machine parameters. The main purpose of MDE is to transparency in the production process to bring and enable companies to make well-founded decisions based on real-time data.

The connection to MES

that Manufacturing Execution System (MES) is a comprehensive system That the Production planning, monitoring and control takes over. While the MDE specific Data collected from machines, MES goes one step further and integrates this data into the entire production process. That means that MES not only uses machine data, but also Data from other sources such as the ERP system, the warehouse management system and even manual entries from employees.

Why are MDE and MES so important?

With the growing complexity of production and smaller margins, it is crucial for companies to to work as efficiently as possible. Come here MDE and MES in play. Through the Real-time data collection and their integration into the entire production process, companies can Identify bottlenecks, Allocate resources more efficiently And the Plan production based on actual data.

In addition, enable MDE and MES better traceability and quality assurance. Companies can see exactly when and where a product was manufactured, which machines were used, and even which employees were involved.

The importance of MDE in modern production

Die Machine data collection (MDE) Has become a indispensable instrument in the developed in the modern production world. In times when efficiency, precision and rapidity in midpoint standing, MDE offers companies the opportunity to to monitor production processes in real time and to optimize.

  • Real time monitoring: With MDE, companies can track the status of every machine or plant on their production line in real time. This enables an immediate response to potential faults or failures, which can minimize downtime and maximize productivity.
  • Data-driven decisions: The data collected by MDE provides valuable insights into the production process. Companies can use this data to make well-founded decisions, whether regarding maintenance plans, resource allocation, or process optimization.
  • Quality Assurance: MDE makes a significant contribution to quality assurance. By continuously monitoring machine performance, quality issues can be identified and resolved early on before they lead to major problems.
  • cost efficiency: Efficient production also means cost savings. By minimizing downtime, optimizing resources, and ensuring consistent product quality, companies can significantly reduce their operating costs.
  • Integration into larger systems: MDE is not isolated. It integrates seamlessly with other systems such as the Manufacturing Execution System (MES), which provides a holistic overview of the entire production process.

In an increasingly competitive and technology-driven world, the importance of machine data collection cannot be underestimated. With the GBomes create the basis for all these benefits in your company. The MDE serves as the basis for agile, responsive and efficient production that meets the requirements of Industry 4.0 or one Smart Factory does justice.

MDE as a module of the GBOME: A solution for an optimal production overview

that Manufacturing Execution System (MES) of gbo datacomp GmbH, known as GBomes, offers a comprehensive solution for companies, their Want to optimize production processes. Within this system, the Machine data collection (MDE) plays a central role.

  1. Information flow between machines and management:
    MDE ensures a perfect flow of information between machines, systems and lines on the one hand and machine operators, foremen and management on the other. This enables transparent and efficient communication between production lines and decision makers.
  2. Technical connectivity options:
    Thanks to modern technologies, GBomes offers a wide range of technical connectivity options. This enables automatic and real-time collection of data directly from the machines and systems
  3. Real-time recording of quantities, faults, alarms and more:
    With the GBOmes MDE solution, companies can record, visualize and monitor quantities, faults, alarms, QA data and process values in real time. This provides a comprehensive overview of the current production status and makes it possible to react proactively to any problems.

that GBomes Does not just offer a Machine data collection solution, but also connects Operational and machine data from various areas such as production, maintenance, quality and management to a continuous system. This offers companies the opportunity to holistically monitor and optimize their production processes.

Overall, the integration of MDE as a module of the GBOME enables companies to to increase production efficiency, to reduce costs and demonstrably improve the quality of their products.

The limits of gut feeling in production

For our customers, Data and facts are essential. While the gut instincts and experience of managers and employees still matter in production, they alone cannot provide the accuracy and efficiency achieved through data-driven decision making.

  • Data vs. intuition: Gut feelings can often be influenced by prejudices, cognitive distortions, and emotional factors. In contrast, data provides objectivity and can provide accurate insights into production processes.
  • Real time monitoring: With modern MES systems such as GBomes, companies can monitor the production process in real time. This makes it possible to react immediately to fluctuations or over/fall below tolerance limits before waste occurs or a machine fails due to faults.
  • Proactive decision making: Instead of reacting to issues after they occur, data-driven systems enable a proactive approach. This can help reduce downtime, improve product quality, and improve efficiency.

Benefits of machine and plant availability

Die The availability of machines and systems is a critical factor for production output. A efficient MES with an integrated MDE such as GBomes can help maximize machine availability And at the same time the Minimize production costs.

  • Cost reduction and quality improvement: One of the main benefits of MDE is the ability to reduce costs while increasing the quality of production. By collecting data in real time, companies can identify and correct inefficient processes, resulting in higher product quality and lower production costs.
  • Automatic data collection and improved data quality: MDE systems collect data automatically and in real time. This eliminates human errors and ensures higher data quality.
  • Visualization on dashboards and mobile devices: Modern MES systems offer the option of visualizing relevant key figures and production data on dashboards or mobile devices such as tablets and smartphones. This enables managers and personnel to always be informed about the current production status.
  • Alarm and fault notifications: Real-time notifications of faults, alarms, and other critical events can help minimize downtime. With instant notifications, teams can respond quickly and fix issues before they lead to major outages.
  • Optimizing resource allocation: By monitoring machine availability, companies can ensure that resources are allocated efficiently. This can help prevent bottlenecks and maximize production capacity.
  • Cost savings: By minimizing downtime and optimizing machine availability, companies can achieve significant cost savings.
  • Transparency and traceability of production processes: MDE provides a clear view of the entire production process. This allows companies to get accurate insights into every step of the production process and ensure that everything goes according to plan.

Overall, modern MES systems such as GBomes provide companies with the tools and technologies they need to achieve their to optimize production processes, increase efficiency and remain competitive.

Vulnerability analysis and the generation of key figures with an MDE

Die identification and remedying of Weak points in production is decisive for the success of a company. MDE systems provide the tools and technologies that companies need to identify and fix vulnerabilities.

  • Vulnerability analysis: By recording machine data in real time, companies can quickly identify weak points in their production processes. This can help reduce downtime, improve product quality, and increase production efficiency.
  • Key figures generation: MDE systems provide powerful analysis tools that enable companies to generate key figures. These metrics can help measure production performance, identify trends, and make informed business decisions.
  • Optimizing production: By identifying weak points and generating key figures, companies can optimize their production processes. This can help reduce production costs, increase product quality, and increase customer satisfaction.

Conclusion: MDE and MES — the key to modern production efficiency

Nowadays, they are Machine data collection (MDE) and the Manufacturing Execution System (MES) are essential tools for companieswho want to increase efficiency and remain competitive. GBomes customers have appreciated this for years, because a MES with an integrated MDE gives you the opportunity today to make data-based decisions for tomorrow's successes.

The MDE makes it possible Companies to collect real-time data directly from their machines and systems. This not only provides Transparency and traceability in production processes, but also allows a rapid response to disruptions and bottlenecks. The benefits range from Cost savings via Quality improvements up to Optimizing production.

that MES, on the other hand, provides a holistic overview over the entire production process. It integrates data from various sources, including MDE, and enables companies to efficiently plan, control, and monitor their production. This leads to improved use of resources, higher product quality and ultimately to increased customer satisfaction.

Bidding together MDE and MES a powerful combination, which helps companies make data-driven decisions, increase production efficiency, and compete in an increasingly complex and competitive industry. At a time when production is becoming more and more connected and automated, MDE and MES are not just useful tools, but essential for success.

Request your non-binding consultation now and get detailed advice from the MES experts at gbo datacomp GmbH about the benefits of an MDE combined with an MES in your company.

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