Production data collection: Data consistency is THE advantage in production

In today's manufacturing landscape, accurate and consistent recording of Operational data essential. Production managers are faced with the challenge that many companies are still dependent on heterogeneous data systems and manual processes. This fragmentation leads to inefficient processes, increased costs and a significant competitive disadvantage, particularly in a globalized market.

The problems of the heterogeneous data landscape

In many companies, the Operational data collection is not consistently. Instead, there are various systems that often do not communicate with each other. This heterogeneous data landscape has several negative effects:

- Manual data collection (e.g. Excel) is not only time-consuming but also prone to errors. According to a survey, 70% of production managers say they are regularly confronted with incorrect data.

- Inefficient processes arise when central collection and analysis of data is not possible. As a result, companies cannot gain full transparency about their production processes. This leads to inefficient machine movements and sub-optimal production decisions.

- Only with valid Real time information You can react quickly to faults in a dynamic production environment. Lack of consistency means that decisions are often based on outdated information, leading to delays and unnecessary costs.

The consequences for competitiveness

Without an integrated digital data infrastructure, it is becoming increasingly difficult for companies to remain competitive. In Germany and the DACH region, where industry is heavily reliant on efficiency and quality, companies that do not rely on digital solutions can quickly fall behind. Because in a globalized economy, companies that are unable to efficiently record and evaluate their production data cannot keep up with international competitors. This can result in a significant loss of market share. Inefficient processes and incorrect data lead to higher operating costs. Studies show that companies that do not digitally record their operating data have up to 15% higher operating costs. Without valid data, companies are unable to take targeted improvement measures, which leads to stagnating production figures.

The solution: ODC as a key to digitization

The area of production data collection (ODC) in extensive Manufacturing Execution System (MES) offers an effective solution to overcome these challenges.

What can production managers expect after the introduction of digital production data collection:

- Continuous data collection: An MES enables seamless recording of operating data in real time. This ensures that all relevant information is collected centrally and consistently.

- Automating processes: By automating data collection, companies can minimize manual errors and increase efficiency. This results in significant time savings and a reduction in operating costs.

- Real-time analytics: With a MES Companies receive real-time information about their production processes, which enables proactive control and rapid responses to faults and precise production planning.

- Improved decision-making: Validated and consistent data enables well-founded decisions based on up-to-date information. This leads to an optimization of production processes and an increase in efficiency.

Conclusion — The future of production is digital

At a time when competitive conditions and the economic situation are becoming increasingly demanding, continuous collection of operational data is essential. Without a digital data infrastructure, it will be almost impossible for companies to remain competitive, both on a global level and within Germany. The digitization of production data collection is not just a necessity, but a decisive step towards efficient and future-oriented production.

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